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Epoxy Micaceous Iron Oxide (MIO) Intermediate Coat for Bridge and Marine Structure Long-Term Barrier Protection Coat

    Epoxy Micaceous Iron Oxide (MIO) Intermediate Coat for Bridge and Marine Structure Long-Term Barrier Protection Coat

    Epoxy Micaceous Iron Oxide (MIO) Intermediate Coat is a specialized, high-performance coating engineered as the critical middle layer in multi-coat corrosion protection systems for steel structures exposed to severe atmospheric and immersion environments. Unlike conventional pigments, its formulation is distinguished by a high content of micaceous iron oxide (Fe₂O₃), a naturally occurring mineral processed into thin, overlapping platelet particles. When applied, these platelets align parallel to the substrate, creating a dense, lamellar barrier within the epoxy matrix that significantly length...
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Epoxy ferrite intermediate paint

 

 

1. Product Composition:

The two-component epoxy mica iron intermediate paint is composed of epoxy resin, mica iron oxide, additives, solvents and polyamide resin.

II. Product Features:

It has good adhesion to zinc-rich primer and zinc or aluminum spray on steel, and good shielding protection. It has excellent alkali resistance, water resistance, wear resistance and high mechanical properties. It has good interlayer adhesion with the subsequent paint.

III. Product Applications:

It can be used as an intermediate layer and sealing coating for high-performance rust-proof coatings such as epoxy zinc-rich primer and inorganic zinc-rich primer to enhance the interlayer adhesion and protective properties of the entire coating. It can also serve as a sealing coating for metal zinc or aluminum spray coatings on steel surfaces. Additionally, it can be directly applied as a rust-proof primer on sandblasted steel surfaces.

IV. Technical Specifications:

 

project

qualification

Color and appearance of the coating

Gray or reddish-brown, with a smooth lacquer finish, allowing slight brush marks

fineness ,μm

70

Viscosity (tested on Cup 4# at 23±2), s

70

Impact strength, kg·cm

50

Drying time (25)

The drying time of the surface is h

6

Practical work hours: h

24

Drying (120±2) h

0.5

fully cured

7

flexibility mm

1

Adhesion (circle method), grade

2

salt water (3% NaCl, 25,96h)

No foaming, no peeling, no rusting

pot life h

8

5. Supporting paints:

The first process includes: epoxy zinc-rich primer, Epoxy Primer; the second process includes: various color epoxy magnetic paint, various color chlorosulfonated polyethylene, chlorinated rubber, polyurethane, acrylic, Acrylic Polyurethane Topcoat, etc.

VI. Construction Steps:

Step 1: Substrate preparation

1. As primer: The steel surface must be cleaned of oil, dust, and loose oxide layers. It should also undergo shot blasting or sandblasting to meet the Swedish rust removal standard Sa2.5.

Note: Sa2.5 standard: Thorough abrasive spraying to completely remove rust and oxide scale. After dust removal, the steel surface exhibits a near-white metallic luster with only minor surface imperfections.

2、For intermediate coating: apply the intermediate coating 24 hours after the primer (at 25°C).

Step 2: Painting process

1. Before painting, mix the paint slurry thoroughly. Then, according to the required amount for application, combine the paint slurry with the curing agent in the specified ratio. After 20 minutes of curing, proceed with the application.

2. The prepared paint must be used within 8 hours at 25.

3. Ratio:

High-pressure airless spraying-Paint: Curing agent: Diluent =100:15:2-5

Air Spraying-Paint: Curing Agent: Diluent=100:15:30

4. When the primer is inorganic zinc-rich, the intermediate coat must be applied after a 48-hour interval at 25°C.

7. Construction Environment:

1. The temperature of the steel plate to be painted should not exceed 50. The ambient temperature for painting should be between 10and 35. If the temperature drops below 10, the curing reaction between epoxy paint and curing agent will slow down, making it unsuitable for application.

2. The substrate temperature must be at least 3above the dew point, and the ambient humidity should not exceed 80%.

8. Painting method:

 

spray method

airless spraying

air spraying

roll coating/brush coating

thinner

Special diluent for epoxy resin

Special diluent for epoxy resin

Special diluent for epoxy resin

dilution

0-10%

10-20%

10-15%

air pressure

15-20Mpa

0.3-0.5Mpa

 

----

abluent

Special diluent for epoxy resin

Special diluent for epoxy resin

Special diluent for epoxy resin

9. Precautions:

1. The Star Original Epoxy Paint must be diluted with its exclusive diluent.

2. When the construction temperature drops below 10, the curing reaction slows down and drying time increases. Therefore, the temperature should be maintained above 15.

3. Construction is not recommended under conditions of rain, fog, snow, direct sunlight, or humidity exceeding 80%.

4. The paint film is not resistant to outdoor sunlight and prone to flaking; apply a matching topcoat promptly.

10. Storage, Transportation, and Shelf Life:

1. The product should be stored in a well-ventilated and dry place, and should be protected from direct sunlight. In summer, appropriate cooling measures should be taken when the temperature is too high.

2. During transportation, protect the product from rain and direct sunlight.

3. The product has a shelf life of 12 months. During storage, the packaging must remain unopened and meet storage conditions. After the expiration date, the product may be inspected according to the specified items in the product standards. If the results meet quality requirements, the product may still be used.

11. Safety and Environmental Protection Notice:

1. This product is flammable. Ensure proper ventilation and take necessary protective measures during application.

2. If the skin is stained with paint, wash it immediately with soap or other cleaning agents and plenty of water.

3. The disposal of waste paint and packaging materials must comply with local environmental regulations.

 

 

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Company Address:

Guojiatun Industrial Park, Xiangzhou Town, Zhucheng City, Weifang, Shandong Province, China.

Market Cooperation:

Manager Xuan:+86 18563627592



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